34 化工厂常用PSSR检查表——国外

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开车检查表（质控部分）

Description of System/Area Under Review

所审查系统/区域的描述

Date

日期

Time

时间

Item No.

序号

Recommendation(Type Action Below or ‘not applicable’)

建议（请填写下列行动项或注明“不适用”）

结果

文件部分

System Checkout Items

系统检查项目

9. Complete/document quality assurance program:

完成质量保证体系并建立了文档

a) Received equipment=purchased

收到的设备=购买的设备

b) Adherence to design drawings/specifications

采用的设计规范

c) Materials of construction

施工材料

d) Workmanship

工艺技术

. Equipment components checkout/commissioning (document)

设备部件检查/调试（文件）

10. Loop and interlock/permissive/alarm: set point adjustment and

testing (document results)

回路和联锁/许可/报警：设置点调整和测试（文档记录）

11. Instrument calibrations done and documented

仪表校订完成并记录

12. Validation protocol developed, approved and executed

制定、批准和执行的验证协议

13. Pressure testing done and documented

压力测试完成并记录

14. System cleaned and flushed

系统已完成清扫、冲洗

15. Fire protections systems inspected, acceptance-tested

documentation provided

消防系统已检查，并有测试、验收记录

Item No.

序号

Recommendation(Type Action Below or ‘not applicable’)

建议（请填写下列行动项或注明“不适用”）

结果

文件部分

16. Ventilation systems balanced

通风系统已平衡

17. Performance checkout of local exhaust systems

局部排气系统的性能检测

18. Vibration measurements/documentation

振动测量记录

19. Field radiography done and documented as required

现场放射性物质检测已完成并记录

20. Baseline data, such as thickness readings for pressure

vessels/piping

基础数据，如压力容器/管线的壁厚

21. Other baseline data

其他基础数据

22. NDT reports

无损检测报告

23. Water batching (document)

配水（记录）

Engineering Design Documentation

工程设计资料

24. Narrative of control philosophy/Sequence of operations

documentation

操作控制原理/操作顺序的说明资料

25. Instrument index

仪表索引

26. Instrument loop diagrams

仪表回路图

27. Interlock (safety & non-safety) descriptions

联锁（安全和非安全）描述

28. As-built drawings: P&IDs, electrical, piping, mechanical

竣工图：P＆ID 图，电气图，配管图，机械图

29. Tabulation of process alarms, interlocks/permissive descriptions and

trips with settings (P&ID)

工艺报警表、联锁/许可说明表和带设定值(P&ID)的跳转表

30. Review and approval of fire protections systems design

消防系统设计的审查和许可

31. Piping specifications (P&I/mechanical drawings)

配管图（P＆I图 /机械图）

32. Pressure relief device sizing calculations

安全阀规格的选定计算

33. ASME code pressure vessels U-1 data sheets (to Maintenance)

压力容器 ASME 代码 U-1 数据表（用于维修）

34. Reference codes/standards for facility design

装置设计的参考规范/标准

35. Reference codes/standards for facility installation

设备安装的参考规范/标准

36. Design codes for specific equipment

特殊设备的设计规范

Item No.

序号

Recommendation(Type Action Below or ‘not applicable’)

建议（请填写下列行动项或注明“不适用”）

结果

文件部分

37. Welder certification

焊工资格证书

38. NDT certification

无损检测证书

39. Electrical classification drawings

电器分类图

40. Electrician certification for classified areas

特定施工区域的电工资格证书

Maintenance Items

维修项目

41. Spare parts lists developed

List equipment:

备品备件清单并附

设备清单

42. Stock required spare parts

备品备件所需储存设施

43. Equipment manuals/specifications to Maintenance and Operating

Department

维修和操作部门的设备手册/说明

44. Vendor prints

供应商提供的印刷资料

45. Submit preventive maintenance requests (PM’s)

提交的预防性维修要求

46. Service contracts in place

服务合同已签订

47. Train maintenance personnel and document

培训维修人员和相关培训资料

Operational Items

生产项目

48. Develop SOP and special procedures – incorporate safety and

operational issues:

编写标准操作规程（SOP）及特殊操作规程——考虑了操作风险和可操

作性问题

49. Complete change control authorizations

完成变更控制授权

50. Develop/issue operating procedures:

制定/颁布下列操作规程

a) Initial start-up

初次开车

b) Normal start-up

正常开车

c) Normal operation

正常操作

d) Normal shutdown

正常停车

e) Emergency operations including emergency shutdown

包括紧急停车的应急操作

Item No.

序号

Recommendation(Type Action Below or ‘not applicable’)

建议（请填写下列行动项或注明“不适用”）

结果

文件部分

f) Start-up following emergency shutdown

紧急停车后开车

g) Start-up following turnaround

大修后开车

h) Non-routine procedures (equipment clean-out, equipment

preparation for maintenance)

非常规程序（设备清理、设备维修准备）

i) Auxiliary equipment operation

辅助设备的操作

51. Train operating personnel and document

培训操作人员和相关培训资料

52. Provide technical coverage

技术服务范围

53. What is the probability of containment failure? What are the

subsequent consequences? Review spill containment, rainwater

runoff, and fire water containment.

防泄漏设施的失效概率是多少？失效的后果是什么？审查防泄漏设

施、雨水流量和消防水容量

Electrical Issues

电气问题

54. Panel access, clearance around panel, keys, etc.

配电盘的通道、配电盘周围的间隙、钥匙等

55. Cable entry section – glanding, housekeeping and other issues

电缆接入部分—密封、保洁及其他问题

56. Panel power source identified? Multiple feeds?

配电盘电源的标识？多源供电？

57. Space heaters required?

需要空间加热器吗？

58. Lighting in panels

配电盘里的照明

59. Canopies etc. for outdoor panels

用于室外配电盘的雨棚等

60. Protection settings available?

有保护设置吗？

61. Panel board schedules

配电盘面板清单

62. Spare capacity available?

有备用容量吗？

63. PPE available? HV mats, gloves

有个人防护用品吗？有高压绝缘垫吗? 有高压绝缘手套吗?

64. Emergency/Standby power required?

有应急/备用电源吗？

65. VSD settings available – factory/commissioning

变频器设置—工厂/调试

66. Room access, permitting, maintainability, ingress/egress of

equipment

房间通道、许可证、可维修性、设备的进出通道

Item No.

序号

Recommendation(Type Action Below or ‘not applicable’)

建议（请填写下列行动项或注明“不适用”）

结果

文件部分

67. Pockets for drawings in panels?

配电盘的图纸集

68. Voltage warning labels?

电压警告标签

69. Ventilation sufficient?

通风充足吗？

70. Suitability for area - IP rating, GMP suitability, hazardous area

classification.

区域适宜性——国际防护等级、GMP 适宜性、危险区域分类

-Relief Devices

-泄放设备

71. Are there standard markings on the P&ID?

在P&ID 图上有标准代号吗？

72. Do relief lines vent to a safe location?

放空线排放到一个安全地点吗？

73. Are relief lines and relief devices secured and adequately sized?

放空线和泄放设备安全吗?尺寸足够大吗？

74. Are there any isolation valves which will inhibit operation of relief

valves if closed? If YES, nominate Operations to monitor. If NO,

record no.

有处于关闭状态会抑制放空阀操作的隔离阀吗？如果有，请指定操作

人员对其进行监视。如果没有，记录无

75. Is there a standard operating procedure for relief devices in place?

现场有泄放设备的标准操作规程吗？

-For Field Verification

-现场确认

76. Is lighting sufficient?

照明充足吗？

77. Is emergency lighting sufficient?

应急照明充足吗？

78. Are steam pipes, valves, or traps situated within proximity of people

insulated?

位于人接近范围内的蒸汽管线、阀门或疏水器被隔离了吗？

79. Is all instrumentation identified and tagged?

所有的仪表都有标识和挂牌了吗？

80. Is there any rusted or damaged equipment?

有任何生锈或损坏的设备吗？

81. Are swing gates installed on top of ladders or on access platforms?

在梯子顶部或平台通道上安装了止回门吗？

82. Review edge protection on platforms and heights. Will it protect

personnel and equipment? Is access adequate?

检查平台和高处的边缘保护。它能保护人员和设备吗？通道足够吗？

83. Do safety showers provide a hazard to people (slips), product

(contamination of systems), or ingress to electrical switchgear or

equipment?

安全喷淋对人(滑跤的危险)、产品（系统的污染）或内部的电气开关

柜或设备产生危险了吗？

84. Are safety showers supplied from tempered water?

安全淋浴供应热水吗？

Item No.

序号

Recommendation(Type Action Below or ‘not applicable’)

建议（请填写下列行动项或注明“不适用”）

结果

文件部分

85. Is chemical dosing within a safe proximity of people and product?

化学品操作是在人和产品安全接近范围内吗？

86. Label all pipe lines

标识所有的管线

87. Label all electric switches, disconnects, MCCs, control panels,

cables, etc.

标记所有的电气开关、中断器、电动机控制器、控制盘和电缆

88. Label vessels (material, hazard warnings)

List:

标记容器（材料、危险警告）的清单

89. Seal wall penetrations

密封墙壁的渗透

90. Pour conduit seals

灌注导管的密封

91. Install fire extinguishers

92. Evacuation routes posted

93. Install appropriate area signs

94. Is all scaffolding and equipment removed; is general housekeeping

acceptable?

95. If there is potential for entrapment or exposure, has an E-Stop been

provided?

96. If full guarding is in place, has a lockable isolation device been

provided?

97. Pest control required in room/building?

98. MSDS sheets required?

99. Sprinklers in rooms?

100. Single point of failure condition? Has it been identified? – Record.

PSSR Checklist Example A-2

Pre-startup Safety Review Checklist

Inspection Date:

Department/Area:

Project Number:

Title/Equipment:

Signatures below indicate acceptance that the equipment or project is safe and satisfactory to

start-up with the exceptions noted.

Engineering / Maintenance Date

EHS Group Date

QA Group Date

Manufacturing / Operations Date

Project Engineer Date

Process Engineering Date

Checklist

Item No.

Details (reference category/item no.) Responsibility Complete

Sign &

Date

Category A Action Items - Items to be completed BEFORE authorization and start-up

Category B Action Items - Items to be completed AFTER start-up

10.

11.

12.

Sign below only when all punch list “before start-up” items are completed

Authorized: Facility/Equipment Owner Signature: Date

PSSR ITEM

NO.

CATEGORY/ITEM TO ASSESS Not

Applicable

1.1 GENERAL SAFETY

1.1.1 Have ALL appropriate personnel (Operations, Maintenance,

Technical, and Supervision) received adequate and

appropriate training on the equipment and operating

procedures?

1.1.2 Has adequate and appropriate PPE (Personal Protective

Equipment) been specified in the Work Procedures and/or

Standard Operating Procedures.

Has the PPE been provided?

Have the PPE users been trained in the use of the PPE?

Is the training documented?

1.1.3 Have measures been taken to adequately guard all dangerous

parts of this equipment?

1.1.4 Has sufficient provision been made for the electrical and/or

mechanical isolation of the equipment?

1.1.5 Are points of isolation clearly marked/labeled and readily

accessible?

1.1.6 Have bump/trip hazards been properly identified and

adequately marked?

Have all sharp edges been removed?

1.1.7 Has proper guarding, handrails/barriers, been provided to

prevent falls?

1.1.8 Have all hot/cold surfaces been adequately guarded to prevent

burns?

Are all cold surfaces adequately insulated to prevent

condensation drips (slip hazards)?

1.1.9 Are Safety Showers and Eye Wash facilities provided and

adequately marked?

Are the Safety Showers and Eye Wash facilities routinely

inspected?

Do the Safety Showers and Eye Wash facilities locations

comply with Corporate guidelines?

Are the Safety Showers and Eye Wash facilities readily visible

and accessible?

1.1.10 Has sufficient lighting been provided so that operation,

servicing, maintenance, and repair of the facilities can be

carried out safely?

1.1.11 Are notices, dials, screens, etc. for providing operational

instructions, safety warnings, and emergency information

provided, if required, and positioned so that they are clearly

visible and easily read?

1.1.12 Have all overhead fixtures, for example, pipe-hangers, pipe

sleeves, pipe sleeve covers, valve handles, floor opening

covers, etc., which could fall or be dislodged, been properly

secured?

1.1.13 Are all of the applicable Work Permit Procedures (Confined

Space Entry, Lock Out/Tag Out, Hot Work, High Work, etc.) in

place?

Have the Operating, Maintenance, and Supervisory personnel

been properly trained on the Work Permit Procedures?

PSSR ITEM

NO.

CATEGORY/ITEM TO ASSESS Not

Applicable

1.1.14 Has the fire protection systems been inspected by the

insurance company?

Has acceptance testing been completed and documented?

Is there an agreed on test and inspection program for the fire

protection systems (including alarm systems)?

1.2 MACHINERY/EQUIPMENT SAFETY

1.2.1 Has the machinery/equipment been installed so that it will be

stable and secure during operation?

1.2.2 Has all access to dangerous moving parts, or danger zones

created by the equipment, been prevented by the provision of

the correct guards, interlocks (both safety & non-safety) and/or

barriers?

1.2.3 Have the correct safety measures been taken to prevent any

risk from hot/cold surfaces, ejection of material, failure of parts

and their ejection, overheating/fire?

1.2.4 Has safe access been provided to the equipment that requires

operator and calibration and maintenance personnel access

for normal operations, adjustments, service, calibration,

maintenance, or repair?

Have slip, trip, trap, crush, entanglement, fall, bump, and cut

hazards been minimized?

1.2.5 Is the equipment provided with the properly identified

START/STOP and EMERGENCY controls that are positioned

for safe operation without hesitation, or loss of time, and

without ambiguity?

1.2.6 Is the equipment provided with a clearly identified means to

securely isolate it from ALL energy sources?

1.3 ERGONOMICS

1.3.1 Have the workstations, workplace, or equipment been

constructed so that need for stooping, bending stretching,

over-reaching and working over-head during operation has

been eliminated or minimized?

1.3.2 Has the need to lift, carry, push or pull heavy loads, or parts,

been eliminated to the extent possible?

1.3.3 Are all display screens, dials and START/STOP/

EMERGENCY buttons positioned so that they are readily

visible and accessible by the operating personnel?

1.3.4 Have Visual Display Screens been positioned so that

interference from glare is reduced to the minimum?

1.3.5 Have workstations been designed and equipped so that the

operator can adopt a comfortable position? (That is, able to

stand, or change position and sit upright, angle at elbows and

knees 90



, feet on floor.)

1.3.6 Does the operation of this equipment increase the risk of

Upper Limb Disorder; for example, repetitive tasks, handling

operations, machine paced work and prolonged operation?

1.4 OCCUPATIONAL HEALTH

1.4.1 Have all health risks arising from the gases, liquids, dusts,

mists, biological hazards or vapors used by, contained in or

emitted by this equipment been assessed?

Have the health risks been eliminated or are adequate

engineering controls utilized to minimize the risks?

1.4.2 Has adequate RPE (Respiratory Protective Equipment) been

specified in the Operating Procedures?

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摘要：

开车检查表（质控部分）DescriptionofSystem/AreaUnderReview所审查系统/区域的描述Date日期Time时间ItemNo.序号Recommendation(TypeActionBelowor‘notapplicable’)建议（请填写下列行动项或注明“不适用”）结果文件部分1.2.3.4.5.6.7.8.SystemCheckoutItems系统检查项目9.Complete/documentqualityassuranceprogram:完成质量保证体系并建立了文档a)Receivedequipment=purchased收到的设备=购买的设备b)Adherenc...

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34 化工厂常用PSSR检查表——国外

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